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Field Engineer Development Program

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Item

Details

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Method of delivery

The participants are first taught the knowledge and preparation required to work in the oil and gas service industry from the trainers with working experience in respective area. The concepts are re-enforced through tutorial and industrial related case studies. 

After acquired pre-requisite domain and working knowledge in the subject area, the participants are then provided with company specific customised modules such as various management systems, tools and hardware knowledge.  They also receive on-the-job-training through industrial attachment with the host companies.

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Learning Outcome

1.    To equip participants with pre-requisite knowledge required to start working as field engineers in oil and gas industry. These knowledge are :

  • Malaysia petroleum industry and services industry
  • Principles of Tendering, Contracting and Procurement Management
  • Fabrication and load-out of offshore structures
  • Installation of offshore projects
  • Hook-up construction and commissioning of offshore projects
  • Essential knowledge of project management using PMIâ PMBOKâ guide

2.    To equip participants with practical skills of field engineering in the oil & gas industry through company specific training and industrial attachment arrangement.

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Topics/modules

Modules & Sub Modules

Part 1: Soft Skills

  • Refer to the common soft skill curriculum for details

Part 2: Technical Essentials

M1: Malaysian oil & gas, services industry and its value chain

  • History
  • Upstream and downstream value chain
  • Technical and HSE risks and management
  • New technologies and innovation
  • Exploration, drilling and appraisal
  • Field development and planning
  • Overview of offshore facilities and platform
  • Process/surface equipment
  • Design & workpack engineering
  • Fabrication
  • Mobilization
  • Installation
  • Hook-up and commissioning
  • Production, operations and maintenance
  • Regulatory environment
  • Production sharing contracts environment
  • Decommissioning and abandonment

M2: Principles of tendering, contracting and procurement management

  • Overview of supply chain process
  • Contracting objectives and policies
  • Tendering relationships and roles and responsibilities
  • Tendering plan
  • Tender processes
  • Tender evaluations
  • Award recommendation and approval
  • Preparation and issue of contract document
  • Understanding contract structure
  • Work execution
  • Management of claims and disputes
  • Management of contract closure
  • Overview of procurement process
  • Sourcing and procurement fundamentals
  • Project scope and developing procurement strategy
  • Project procurement management process
  • Supplier relationships management

M3: Fabrication and load-out for offshore oil and gas projects

  • Fabrication yard layout, load-out methods, workshops and major equipment types
  • Fabrication loading considerations, foundation preparation and preliminary works
  • Fabrication Engineering and Calculations
  • Planning and scheduling
  • Fabrication cost-time-resource (CTR) estimating
  • Fabrication, erection and assembly of major structures, substructures
  • Pipeline procurement, concrete coatings, pipeline load out and transportation
  •  Blasting and painting activities
  • Fabrication, erection and assembly of topsides and living quarters modules
  • Typical manpower and fabrication equipment planning and management
  • Skid and Package Equipment Procurement, Factory Acceptance Testing, Delivery, storage and preservation, fabrication installation 
  • QA/QC in Fabrication
  • HSE in Fabrication 
  • Weight control and weighing of structures in fabrication 
  • Jacket commissioning, trial fitting and ship loose items management
  • Testing, inspection, NDT, repairs
  • Welding and welder qualifications
  • Yard Pre-Commissioning activities
  • Pile and conductors transportation arrangement consideration and load out 
  • Load-out planning, engineering for substructures and topside and Load out execution, ballasting techniques and calculation

M4: Installation of offshore oil & gas structures

  • Elements of project development
  • Offshore transportation and installation Planning and scheduling
  • Major and support marine vessels, major equipment types
  • Offshore installation Engineering and Calculations
  • Geotechnical surveys
  • Anchor-pattern preparation and approval
  • Contracting and Procurement activities and considerations
  • Cost-time-resource (CTR) estimating for transportation and installation
  • HSE management
  • QA/QC requirements
  • IPOP/pre-execution reviews
  • Mobilisation preparations
  • Insurances, commercial and warranty surveys
  • Metocean activities and considerations
  • Substructures installation
  • Topsides installation
  • Pipeline and riser installation/laying
  • Subsea and diving activities

M5: Hook-up construction and commissioning for offshore oil & gas projects

  • Overview of Field Development Planning (FDP)
  • Project Management team (PMT), roles & responsibilities
  • Workpack process, planning and execution
  • Procurement – cost-plus and overheads
  • Construction and marine crew manpower recruitment & mobilisation
  • Onshore Minor Fabrication
  • HSE training requirements
  • QA/QC project documentation requirements
  • Mobilisation of major and support marine vessels
  • Overview of marine operations
  • Onshore supply base and Load-out activities
  • IPOP/pre-execution reviews
  • Hook-up activities (i.e. blasting and painting, cutting, fitting and welding, piping and piping supports, platform appurtenances, electrical and instrumentation works)
  • Pre-commissioning activities, testing and inspection
  • Commissioning activities
  • Start-up (first oil, first gas) and Hand-over to Operations dept
  • Post-project activities, final documentation

M6: Project Management 101: A step-by-step approach using PMIâ PMBOKâ guide

  • Introduction of projects
  • The triple constraint
  • The five project management process group
  • Project initiating
  • Project planning
  • Project executing
  • Project controlling
  • Project closing

Part 3: Company specific customized modules

Modules to be designed specifically for the host companies, such as

  • Health, Safety and Environment Policies and Procedures
  • Document Control Systems and Procedures
  • Project HSE standards and requirements
  • Development, management and improvement of project HSE management systems
  • Identification of potential emergency scenarios and development of emergency preparedness plans exercise (example)