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Product and Process Engineering

Modules & Sub Modules

Training Days

M1: Electronic Instrumentation and Measurement

  • Measurement Fundamentals
  • Function / Arbitrary Waveform Generator
  • Quality of Measurement
  • Digital Multimeter
  • DC Power Supply
  • Data Acquisition & Control
  • Measurement Setup
  • Digital Oscilloscope
  • Instrument Control and Connectivity

3 days

M2: Applied Statistics Using Minitab

  • Introduction to statistical method
  • Data collection concept
  • Statistics knowledge vs statistical software - introduction to Minitab
  • Understanding and summarizing using Minitab
  • Distributions analysis
  • Overview of process capability studies
  • Basic graphical analyses using Minitab
  • One to standard t-test

2 days

M3: Essentials of Design of Experiments (DOE)

  • Introduction to Design of Experiments (DOE)
  • Planning a Design of Experiment
  • Design DOE test matrix and analysis of 2k full factorial experiments
  • Simple linear regression
  • Analysis of full factorial experiments
  • Introduction to screening experiments and fractional factorial designs
  • 9 Steps hands-on DOE workshop

2 days

M4: Design for Manufacture and Assembly (DFMA)

  • Design for manufacture
  • Part design for low cost manufacture 
  • Design for assembly methodology
  • Process capability Cp, Cpk, DPU
  • Tolerancing
  • Applying DFMA to company specific products and assemblies

2 days

M5: Tolerance Analysis for Product Development

  • Basic Statistics Overview
  • Types of Data Distributions
    Introduction to Tolerance Analysis
  • Why Tolerance Analysis is Needed
  • When Tolerance Analysis Should be Performed: CDOV
    10 Step by Step Tolerance Analysis
    Introduction to Process Capability Studies
  • Correlate the Design Tolerances and Process Capability
  • Practical Industry Application Examples

2 days

M6: Essentials of EMC for Mechanical Engineers

  • Introduction to EMC
  • Basic theories about EMI & EMC
  • Shielding
  • Grounding & bonding

2 days

M7: Essentials of Plastic Injection Moulding Technology

  • Introduction of plastic injection moulding
    Overview of plastic materials
  • Product design
  • Moulding process
  • Injection mould
  • Injection moulding machine

2 days

M8: Creative Problem Solving for Technical People: Using TRIZ Techniques

  • Big Picture Overview - TRIZ Foundations
  • Psychological Inertia
  • Function Analysis - identifying interactions of the system
  • Space-Time Interface - Identifying the system environment
  • Ideal Final Result - Identifying the ideal outcome
  • Contradiction Elimination - the 40 known strategies for breakthrough solutions Team exercises and case studies
  • Contradiction Elimination (Cont) - Physical contradictions
  • Trends of Evolution - the trends of business and technical system evolution
  • Resources - identifying and exploiting the untapped resources in any system
  • Perceptions and False Givens. Things that get us into trouble
  • Putting It all together - a complete start-to-finish innovation process Team exercises and case studies

2 days

M9: Technical Presentation Workshop

  • Introduction
  • Delivering of presentation
  • Practice Delivering Skill
  • Preparation of presentation materials
  • Presentation Practice
  • Advance Skills

2 days

M10: Effective Technical Writing

  • Attributes, purposes, benefits, and aspects of technical writing
  • Content
  • Form
  • Style

2 days